Question for Chapter 2PLANT LOCATION AND LAYOUT `

 PLANT LOCATION AND LAYOUT `

1. Understanding Level:

1. What is the meaning and definition of plant location?
2. Explain the different factors affecting plant location.
3. What are the principles of plant layout?
4. Describe the characteristics of process layout and product layout.
5. What are the key components that define the organization of physical facilities in a plant?

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2. Application Level:

1. Suppose a company wants to set up a new manufacturing plant. How would you apply the factors affecting plant location to choose an appropriate site?
2. If you are tasked with designing a plant layout for a new production unit, how would you determine whether a process layout or product layout would be most suitable?
3. How would you apply the principles of plant layout in a factory that produces multiple products?
4. Given the organization of physical facilities, how would you ensure proper lighting, sanitation, and air conditioning in a plant to optimize worker performance?

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3. Analysis Level:

1. Analyze the impact of cost factors on the location decision of a manufacturing plant. How would you balance cost with other factors such as labor availability and proximity to markets?
2. Compare and contrast the different types of plant layouts. Which layout would be most efficient for a high-volume, standardized production process, flexibility and cost.?
3. Examine the role of physical facilities, such as sanitation and safety, in ensuring worker productivity and compliance with health standards.
4. Evaluate the advantages and disadvantages of process layout versus product layout in terms of flexibility and cost.
5. Analyze how a poor plant location can impact the overall production efficiency of a company.

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4. Evaluative Level:

1. Critically evaluate the importance of selecting the right plant location. 
2. Do you think the principles of plant layout have significantly changed with the advent of new technologies such as automation and lean manufacturing? Justify your answer.
3. Evaluate the importance of factors like lighting, sanitation, and safety in the design of physical facilities. How do these aspects contribute to the overall success of a plant?
4. In your opinion, which plant layout would be best for a company producing customized products on a small scale? Evaluate the reasons for your choice.